High-Density Furniture Core panels are engineered wood substrates manufactured from refined wood fibers bonded under high pressure and temperature. Designed for high-end residential, office, and commercial casework, these panels provide a dense, uniform, and void-free core that outperforms standard particleboard and medium-density fiberboard (MDF) in structural load-bearing and machining precision.

Key Features

High Density & Uniformity: Core density ranges from 820 to 880 kg/m³, eliminating soft spots and ensuring consistent physical properties across the entire panel.

Superior Screw-Holding Strength: Dense internal fiber matrix provides exceptional vertical and lateral fastener retention, crucial for hardware-intensive commercial furniture.

Clean CNC Machining: Fine, homogeneous surface and core layers reduce edge chipping during high-speed routing, drilling, and profiling.

Dimensional Stability: Controlled moisture content (4-8%) minimizes warping and twisting during seasonal humidity shifts.

Strict Environmental Compliance: Certified to CARB Phase 2, EPA TSCA Title VI, and E0 standards, utilizing low-emitting MUF/UF resin systems.

Specifications

Technical Parameter	Standard Value	Test Method
Density	820 – 880 kg/m³	EN 323 / ASTM D1037
Thickness Range	9 mm – 25 mm (Customizable)	EN 324-1
Thickness Tolerance	±0.15 mm	EN 324-1
Internal Bond Strength	≥ 0.85 MPa	EN 319 / ASTM D1037
Modulus of Rupture (MOR)	≥ 35 MPa	EN 310
Modulus of Elasticity (MOE)	≥ 3200 MPa	EN 310
Screw Holding (Face)	≥ 1200 N	ASTM D1037
Formaldehyde Emission	CARB P2 / TSCA VI / E0 (≤ 0.05 ppm)	ASTM E1333 / EN 717-1

Applications

Commercial Office Furniture: Workstation desktops, conference tables, and mobile pedestal frames requiring high rigidity.

Retail Store Fixtures & Display Units: Heavy-load shelving units, retail cash wraps, and wall-mounted display panels.

Hospitality & Healthcare Millwork: Reception desks, hotel casegoods, and lab casework requiring durable edge profiling.

Substrate for Surface Lamination: Optimized for direct high-pressure laminate (HPL), thermofoil (3D PVC), wood veneer, and UV coating.

Customization Options

Dimensions: Standard sizes include 1220 x 2440 mm (4ft x 8ft) and 1830 x 2440 mm. Custom lengths up to 3050 mm available upon request.

Core Treatments: Moisture-resistant (MR) formulations available for humid environments (tested to EN 317 swelling rate ≤ 8%).

Sanding Profiles: Calibrated on both sides with 120-grit micro-sanding for direct lamination without pre-treatment.

Packaging: Heavy-duty export pallets with edge protectors and moisture-barrier shrink-wrap.

Quality & Supply Chain

Manufacturing execution relies on strict process control from raw material debarking to final caliper sorting:

Refining & Gluing: Automated resin dosing systems maintain glue solid content accuracy within ±0.5%.

Pressing: Dieffenbacher continuous hot-press lines apply uniform multi-stage pressure, preventing core delamination and density gradients.

Quality Assurance: On-line thickness scanning, laser-guided squareness checks, and daily laboratory sample testing for internal bond and moisture content per batch.

Logistics & Delivery: Standard production lead time is 20 to 25 days after deposit receipt and technical spec confirmation. Direct loading from the manufacturing plant to container yards near major shipping ports secures consistent and efficient shipping windows.

FAQ

Q: What is the minimum order quantity (MOQ) for custom thicknesses or dimensions?

A: Standard MOQ is one 20-foot container (approximately 28 to 30 cubic meters). For custom dimensions or special MR (moisture-resistant) grades, MOQ is 50 cubic meters per run.

Q: Can these panels be routed or engraved directly without edge tear-out?

A: Yes. The fine face-fiber distribution allows clean profiling using PCD (polycrystalline diamond) router bits at standard feed rates.

Q: What test reports or certifications accompany each shipment?

A: Each shipment includes a Certificate of Analysis (COA) detailing density, internal bond strength, moisture content, and third-party CARB/TSCA certification batch numbers.